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Selection Guide For Related Accessories

Selection Guide For Related Accessories

Feb 26,2025
In the fields of industrial automation, communications and automotive electronics, M-series circular connectors are widely adopted for their rugged design and excellent performance. In order to ensure that the M-Series circular connectors can perform at their best in their application scenarios, choosing the right fitting is crucial.
Dust Protective Cap
Dust Protective Cap
Dust Protective Cap are an important part of protecting the M-series circular connectors from dust and other foreign matter. When the connector is not in use, the dust cap can effectively prevent damage to the connector from the external environment. When selecting a dust cap, the following points should be considered:

Material selection: Dust caps are usually made of plastic and metal. Plastic material is lightweight and low cost, suitable for general environment applications; The metal material provides higher mechanical strength and corrosion resistance, suitable for harsh working environments.

Specification matching: The specification of the dust cap covers a variety of sizes such as M5, M8, M9, M12, M16, and must be precisely matched with the outer diameter of the connector to achieve a tight fit. For example, the M12 specification dust cap is suitable for connectors with a diameter of 12mm.

Waterproof performance: Some dust-proof caps are designed with a certain waterproof function, which can protect the connector from water intrusion in wet environments.
Ease of use: High quality dust cap design focuses on user experience, such as quick plug and pull structure, reducing operation time and improving work efficiency.
Durability: High quality dust caps are rigorously tested to ensure that they maintain a good seal after repeated insertion and removal.
Assembly Tool
The correct assembly tools can not only improve work efficiency, but also ensure the quality of connector assembly. For the M series circular connectors, common assembly tools include torque wrenches, wire strippers, and so on. Note when selecting:

Torque control: Use tools with torque limits to avoid connector damage due to excessive tightening.
Special tools: Select tools specifically designed for M-series connectors to ensure accuracy and consistency during assembly.
Maintenance convenience: Choose tools that are easy to clean and maintain to extend their service life.
Sealing Ring
The sealing ring is used to enhance the water and dust resistance of the M-Series circular connectors and is a key component for IP67 and above protection. Attention should be paid to:

Size adaptation: The inner diameter of the sealing ring should be slightly larger than the shaft diameter of the required seal by 2 to 5% to ensure proper compression.
Material selection: Select the right material according to the working environment, such as silica gel for high temperature occasions, EPDM for chemical corrosion environment.
Standard compliance: Priority is given to products that comply with international standards such as ISO, DIN or AS568 to ensure reliable quality.
Nut
As one of the main fasteners of M series circular connectors, the correct selection of nuts directly affects the stability and reliability of the connection. Here are the factors to consider when selecting:

Interoperability: Users can choose nuts that are fully compatible with the M-series circular connectors to ensure compatibility and stability between the two. For example, for M12 connectors, the corresponding M12 specification nut should be selected.
Size parameters: including diameter, inside diameter, outside diameter and pitch, etc., must match the connector specifications.
Materials and grades: carbon steel, stainless steel or special alloys have their advantages and disadvantages, and need to be selected according to the use environment and strength requirements.
Locking method: Some nuts are equipped with special locking devices, such as serrated or inner locking rings, to prevent loosening due to vibration and improve the safety of the connection.

Fixed Wire Clips
The Fixed Wire Clips is used to stabilize the position of the wire and prevent the wire from loosening or falling out due to vibration or other external factors. For M-series circular connectors, it is very important to choose the right fixing clamp:

Type distinction: Depending on whether insulation characteristics are required, select insulated wire clips or bare wire clips.
Specification matching: Ensure that the opening size of the wire clamp is appropriate to the diameter of the wire, neither tight nor loose.
Applications: Consider that high voltage cables may require special treatment for flexible or rigid fixation.
Vibration resistance: The high quality fixed clamp has been tested for vibration resistance to ensure the stability of the wire even in high vibration environments.
Termination Resistors
Terminal resistance is mainly used to reduce signal reflection and improve signal integrity, especially in high-speed data transmission. Note when selecting:

Resistance value accuracy: High precision terminal resistance helps maintain stable signal quality.
Power capacity: According to the circuit design requirements to choose the appropriate power level of resistance to avoid overload.
Temperature coefficient: Select a terminal resistor with a low temperature coefficient to ensure a stable resistance under different temperature conditions.

The application of the M series circular connectors cannot be separated from the support of a series of carefully selected accessories. From the dust cap to the terminal resistor, every link is indispensable. As a professional circular connector manufacturer, we recommend that users consider the above factors based on the specific application scenario to achieve the optimal configuration. It can improve the overall performance of the system and significantly reduce long-term maintenance costs, laying a solid foundation for the successful implementation of the project.

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